Product Details
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Product Summary
In the dynamic landscape of the electric vehicle market, the shift to lithium batteries is not just a trend, it's a revolution, rapidly gaining momentum. To streamline operations in the food and express delivery industries, where efficiency is paramount, the necessity for lithium battery swapping cabinets has never been more pressing. These cabinets offer an array of inherent advantages: quick and seamless battery exchanges eliminate waiting times, allowing users to swiftly continue their tasks, thus optimizing precious time. The robust design alleviates concerns over charging safety, boasting an integrated charging safety mechanism that ensures user peace of mind.
The sophisticated control system of the battery swap cabinet comprises five integral components: the warehouse control, comprehensive cabinet detection, the charging system, display interface, and fire extinguishing mechanism. The warehouse control module plays a pivotal role by reading essential battery data, monitoring internal temperature, verifying the status of the warehouse lock and fire extinguisher, and managing unlock operations. It also configures the charger for optimal voltage and current output. Meanwhile, the detection board diligently gathers extensive cabinet data, such as electricity readings and access status, managing fan heating and charger power supplies. The charging section, as the powerhouse, delivers precise voltage and current as directed by the warehouse control board. The display, powered by an Android system, ensures seamless human-computer interaction, while the embedded motherboard serves as the control hub, collecting module information and interfacing with the platform to execute commands efficiently.

Scope Of Application
Addressing the pressing concerns of frequent charging accidents and limited range of electric bicycles, Huizhou Wenrui New Energy Co., Ltd. introduces a revolutionary solution: the Smart Chassis Exchange Cabinet for Electric Motorcycle Battery Swaps. This state-of-the-art device ensures a seamless battery swap in just 5 seconds, crafted with cutting-edge technologies including IoT, internet, big data platforms, and industrial control buses. Our battery swap cabinets are designed for strategic deployment in urban landscapes, from bustling commercial streets and industrial zones to the cozy corners near electric bicycle specialty shops and Meituan stations. Whether under office buildings or by small stores, our cabinets stand ready wherever municipal electricity is available, operating with complete autonomy and requiring no supervision.
Experience the freedom of uninterrupted journeys with our 24/7 battery replacement services.
Temperature Range
Our advanced battery swap cabinets are engineered to function flawlessly within an impressive operating temperature range: -20ºC to +60ºC.
For storage and transportation, our cabinets are resilient to conditions ranging from -40ºC to +70ºC, ensuring durability and reliability.
Relative Humidity Range
Capable of withstanding a working relative humidity up to 90% (40ºC±2ºC), our cabinets are built for performance even in varying climates.
For storage and transportation, they remain robust in environments with humidity levels from minimal to 95% (40ºC ± 2ºC).
Atmospheric Pressure
Our cabinets are adaptable to a wide range of atmospheric pressures, operating efficiently between 76kPa and 101kPa.
Sun Protection and Heat Insulation
Designed with superior sun protection and heat insulation, the cabinet's surface withstands solar radiation of 1120x(1 ±10%)W/m2 as specified in GB4797.4-2006, without any noticeable changes in appearance. The internal temperature rise remains minimal, under 15ºC, over an 8-hour exposure, ensuring optimal performance in diverse environmental conditions.
Product Parameters
Delve into the Overall Technical Parameters of Our Battery Swap Cabinet: Discover unparalleled efficiency and innovation with our state-of-the-art battery swap cabinets, designed meticulously for optimal performance and seamless integration in your electric motorcycle ecosystem.
Serial number |
Project Category |
Projects |
Parameters |
Notes |
1 |
Full container parameters |
Input voltage |
215~250V/Ac |
|
2 |
Maximum input power |
6.5 KW |
|
3 |
Cabinet size |
W880D600H1605 |
Excluding the height of the camera post |
5 |
Whole machine weight |
153.5 Kg |
|
6 |
Connection method |
4G iot card |
|
7 |
Battery swap method |
Scan to swap |
scan the code |
8 |
Water immersion detection |
Stop charging |
Stop charging in water |
9 |
Compartment parameters |
Single compartment load-bearing capacity |
40kg |
|
10 |
Output voltage |
40~88V/dc |
|
11 |
Single compartment size |
W255D420H225 |
mm |
12 |
Fire extinguishers effectively protect the space |
0.2 m3 |
m3 |
13 |
Charging interface |
2+6 interfaces |
|
14 |
Battery compartment experience optimization |
Aluminum alloy anti-slip strips inside the compartment |
|
Status of the Warehouse Indicator Light: Our advanced indicator system ensures real-time monitoring and status updates, offering unparalleled insights and operational efficiency in managing your battery swap operations with precision.
Status |
Functions |
Notes |
Green light on |
Battery full |
|
Red light on |
Battery charging in |
|
The light is not on |
Empty warehouse |
|
Yellow lights flashing |
Insert into the battery |
|
Explore the Technical Parameters of the Charger: Experience the pinnacle of charging technology with our cutting-edge chargers, engineered to deliver rapid and reliable energy transfer, ensuring your electric motorcycle batteries are always ready for the road.
Input characteristics |
Serial number |
Items |
Technical Requirements |
Units |
Notes |
1 |
Input rated voltage |
220~240 |
Vac |
|
2 |
Input voltage range |
150~280 |
Vac |
|
3 |
Ac input voltage frequency |
50~60 |
Hz |
|
4 |
Start impulse current |
≤90 |
A |
V/in=220Vac, cold state |
5 |
Maximum input current |
5 A |
A |
V/in=220Vac/800W |
6 |
PFC values |
≥0.98 |
|
V/in=220Vac, rated load |
7 |
Efficiency |
≥ 93% |
|
V/in=220Vac, rated load |
Output characteristics |
Serial number |
Items |
Technical Requirements |
Units |
Notes |
1 |
Battery specifications |
48/60/72 |
V/dc |
|
2 |
Output voltage range |
43~88 |
V/dc |
|
3 |
Output maximum current |
20 |
A |
|
4 |
Output current accuracy |
+ / - 0.2 |
A |
|
5 |
Voltage stabilization accuracy |
+ / - 0.25 |
V |
|
6 |
Output ripple and noise |
≤500 |
mV/p-p |
V/in=220Vac Limit bandwidth to 20MHz, load end parallel 0.1μF and 10μF capacitors |
7 |
Overshoot amplitude during startup and shutdown |
Up to 92V/dc |
V/dc |
|
8 |
Dynamic response |
Overshoot amplitude |
Up to 92V/dc |
V/dc |
25%-50%-25% or 50%- 75% -50% load variation |
Recovery time |
△t≤200 |
µS |
9 |
Voltage regulation rate |
1% |
|
|
10 |
Load adjustment rate |
1% |
|
|
11 |
Startup time |
≤4 |
S |
V/in=220Vac, rated load |
Protective characteristics |
Serial Number |
Items |
Technical Requirements |
Units |
Notes |
1 |
Output current-limiting protection points |
Constant current output |
A |
|
2 |
Output short-circuit protection |
Constant current after short circuit Output |
A |
|
For more detailed attributes of the battery swap cabinet, please feel free to contact us. We are looking forward to serving you!
Installation Steps And Methods
Equipment dimension drawing

Installation Environment Requirements
This innovative series of battery swap cabinets is designed for outdoor use and boasts an impressive IP54 protection level, ensuring optimal durability and reliability.
Please ensure that the ambient temperature remains within the range of -20ºC to +50ºC, guaranteeing peak performance and longevity.
The installation electrical box features a robust and reliable grounding terminal with an output capacity exceeding 6.5KW, ensuring superior power handling.
Before installation, kindly verify that the following essential items are included in the package as per the packing list:
• One battery swap cabinet, crafted for superior efficiency and convenience.
• One comprehensive installation and operation manual, providing step-by-step guidance for easy setup and use.
• One certificate of conformity, assuring you of the product's adherence to stringent quality standards.
Installation method
Choose a suitable location to construct a sturdy cement foundation, ensuring the site is flood-free. Maintain a clear 1-meter space behind the maintenance door of the battery swap cabinet for unobstructed access. Regular maintenance is facilitated by simply opening this door.
Foundation dimension drawing
Connect the Cable
Securely connect the single-phase three-wire cable embedded in the foundation to the cabinet's input. Ensure precise connections as follows: the live wire (red) to L, the neutral wire (black) to N, and the ground wire (yellow-green) to the grounding bar. For enhanced safety, use a 6mm² gauge for L and N lines, and a minimum of 2.5mm² for the ground line, as depicted in the illustration.
Equipment Wiring Diagram Illustration
Operating Instructions
1. Scan the Code to Retrieve the Battery
Users can effortlessly discover the mini-program of the corresponding brand on WeChat via their mobile devices.
Open the mini-program, choose your desired battery package, and proceed to complete the deposit and rental payment seamlessly.
Efficiently scan the QR code located on the battery swap cabinet to initiate the process.
The innovative battery swap cabinet will automatically open the designated battery compartment door for your convenience.
Carefully remove the battery and securely close the compartment door. Your battery rental process concludes smoothly.
2. Scan the Code to Replace the Battery
Users can effortlessly discover the mini-program of the corresponding brand on WeChat via their mobile devices.
Simply scan the QR code on the battery swap cabinet, and watch as the cabinet opens the empty compartment door automatically.
Place the depleted battery into the empty compartment, connect the plug wire, and close the door with ease.
Observe as the cabinet automatically reveals a fully charged battery, ready for you to use.
Remove the recharged battery and securely close the compartment door. Battery replacement is now complete.
3. Scan the Code to Return the Battery
Users can effortlessly discover the mini-program of the corresponding brand on WeChat via their mobile devices.
With a simple scan of the QR code on the cabinet, the empty compartment door opens automatically.
Place the battery lacking power into the empty compartment, connect the plug wire, and close the door to finalize the battery return process.
Storage and Transportation Requirements
Storage Requirements
For optimal storage, maintain the environment temperature between 0 and 40ºC with 20% to 80% relative humidity. Ensure the area is dry and well-ventilated. Avoid harmful gases, inflammable or explosive items, and corrosive chemicals. The storage area should be free from strong mechanical vibrations, shocks, or magnetic fields. Unless specified otherwise, the product storage period is generally six months. Beyond this period, a delivery inspection is recommended.
Transportation Requirements
Our packaging boxes can be transported by any means, provided they are sturdy to prevent moisture, dust, vibration, and chemical corrosion. Packaging must meet national standards and be handled with care for optimal integrity.
Ensure signs such as 'moisture-proof' are visible and adhered to.
Maintenance and Upkeep of Battery Swap Cabinets
Ensure the battery swap cabinet is protected from rain and sun. Installing a rain shelter outdoors is recommended.
Regular inspections should be conducted to ensure all fixing bolts are secure and connection wires are tightly fastened within the cabinet.
Regularly check for any signs of short circuits to maintain safety and functionality.
Implement effective lightning protection measures to guarantee reliable grounding and shielding of the battery swap cabinet.
During use, maintain the output voltage and current within the nominal range for maximum operational efficiency of the battery swap cabinet.
When not in use, switch off the main power and neatly wind up the cable, placing it back in its original position for orderly storage.
Important Notice: To ensure the safe journey of the battery swap cabinet, it is crucial that it be securely packaged, with clear indications for loading and unloading directions. Under no circumstances should the battery swap cabinet be stored or transported in an upside-down position. Appropriate fastening measures must be employed to shield the equipment's vital components from the perils of intense vibrations and jolts that could potentially cause damage.
Warning: Only trained professionals are authorized to handle and disassemble the components of this equipment. Unauthorized disassembly by non-professionals is strictly forbidden to maintain the integrity and functionality of the system.
Experience the pinnacle of battery technology with our Automotive Grade Cells featuring a robust 16-cell configuration. Our advanced integrated CAN bus RS485 BMS offers unparalleled precision and control, while the intuitive LED display keeps you effortlessly informed of your battery's power status. Pre-configured with optimal performance parameters, our LiFePO4 battery stands at the forefront of the industry, renowned for its exceptional functionality, extended longevity, and superior warranty options. Enjoy daily cycling with absolute confidence and benefit from seamless communication with leading inverter brands like SMA, Studer, Solar-Edge, S-chneider, DEYE, Solis, Sungrow, Growatt, Sofar, Must, Sol-Ark, and Sunsynk, ensuring a flawless and efficient energy experience.
Certifications
Experience unparalleled assurance with our comprehensive 1-year warranty. Delight in the confidence of knowing your investment is protected with complimentary parts replacement and repair coverage. With Huizhou Wenrui New Energy Co., Ltd., we ensure your energy needs are continuously fulfilled with steadfast reliability and unmatched service excellence.
Huizhou Wenrui New Energy Co., Ltd. - Your Trusted Partner in Power & Energy Storage Solutions!
Powering Progress, Storing the Future
Set against the vibrant backdrop of Huizhou, China, Huizhou Wenrui New Energy Co., Ltd. stands as a lighthouse of innovation and leadership in the sphere of power batteries and energy storage advancements. With a rich legacy in manufacturing excellence and cutting-edge research, our forte in high-performance lithium-ion batteries is perfectly attuned to the dynamic requirements of the global marketplace.
Our Core Products:
Home Energy Storage Systems: State-of-the-art lithium battery solutions in 5kW, 10kW, and 15kW capacities, expertly engineered for seamless lead-acid replacement conversions.
Specialty Vehicle Batteries: Reliable power sources tailored for Golf Carts, Sightseeing Vehicles, Electric Motorcycles, Tricycles, Quadracycles, and RVs.
Commercial & Industrial (C&I) Energy Storage: Versatile and efficient energy storage systems crafted for the unique needs of businesses and industrial sectors.
Solar Energy Storage Integration: Advanced battery solutions meticulously designed for flawless integration with renewable energy systems.
Custom Battery Solutions: Brilliantly engineered designs tailored to accommodate your distinct application requirements.
Why Choose Huizhou Wenrui?
Unmatched Advantages & Proven Strength:
1. Vertically Integrated 'Super Factory': Our cutting-edge, 10,000+ square meter facility epitomizes world-class manufacturing. This multi-layered, automated production powerhouse ensures rigorous quality standards and substantial production capability, setting a benchmark in 'Source Factory' excellence.
2. Relentless Innovation: Our esteemed 'Professional R&D Team', consisting of seasoned industry experts, drives continuous innovation. We are committed to crafting high-performance, exceptionally safe, and ultra-reliable lithium-ion battery products, ahead of the curve in market trends.
3. Uncompromising Quality: Governed by the 'Comprehensive ISO 9001:2015 Quality Management System', we enforce meticulous controls from raw material selection to product dispatch. Our commitment to 'Premium Quality Products' is validated by our 'SGS certification', affirming global standard compliance.
4. Agile Customization & Strong OEM Capability: Flexibility is our hallmark. Our 'Flexible Production Model' empowers extensive 'customization services', crafting solutions tailored to your exact specifications. Supported by state-of-the-art equipment and skilled professionals, our 'robust OEM capacity' guarantees top-quality production, unwavering reliability, and timely delivery for your ventures.
5. Global Source Factory Advantage: As a 'Leading Source Factory', we eliminate intermediaries, offering competitive 'Source Factory Pricing' without sacrificing quality or performance. We are a 'Top-Quality, Credible Supplier' trusted globally.
A Global Footprint: Our unwavering dedication to excellence has built successful collaborations with clients in over '200+ countries and regions', solidifying our stature as a pivotal force in the global energy storage and power battery landscape. Our vision remains steadfast: 'to become the world's preeminent supplier of power and energy storage batteries.'
Experience the Wenrui Difference Firsthand:
Believing is seeing. We warmly invite all prospective international buyers to visit our impressive Huizhou manufacturing facility. Witness firsthand our sophisticated production processes, stringent quality assurance measures, and operational scale. Discover how our capabilities can underpin your success.
Ready to Power Your Business?
Contact Huizhou Wenrui New Energy Co., Ltd. today! We eagerly await your inquiries and look forward to exploring mutually rewarding partnerships. Let us equip you with the reliable, high-performance battery solutions your business demands.
1. Do you have any MOQ limit?
A: Yes. In general, MOQ is 1 set.
2. Factory or Trading?
A: We are the manufacturer specializing in lithium ion battery.
3. How about your delivery time?
A: For the big capacity, we can deliver around 25 days.
Depends on the items and the quantity of your order.
It usually takes 1-2 days if in stock.
4. Can you OEM and ODM Service?
A: Yes, we can provide free OEM Service, and ODM Service. We can design the packaging and logo according to your requirements.
5. Do you test all your goods before delivery?
A: Yes, all our products have been tested before delivery.
6. What is the biggest difference between your battery and other suppliers?
A: More than 20 years of manufacturing experience.
Honle Energy invests greatly in R&D to ensure the reliable, stable and technically advanced battery energy storage systems.
7. Tell me the standard of package?
A: We use strong wooden case for protection.
8. Could you offer Form A or C/O ?
A: No problem.
We can prepare relative documents to origin affairs office or other office to apply for related certificates for free.
9: How to proceed an order?
A: Firstly let us know your requirements or application.
Secondly we quote according to your requirements or our suggestions.
Thirdly customer confirms the samples and places deposit for formal order.
Fourthly we arrange the production.
10: Where can I get the price?
A: We usually quote within 24 hours after we get your inquiry.
If you are very urgent to get the price, please call us or tell us in your email so that we'll regard your inquiry priority
11: Is it OK to print my logo on product?
A: OK, Need customer provide their packaging or we make neutral packaging.
12. May I come to China to visit the factory and verify whether you are the source factory?
A:Sure, we always welcome your visit. We are looking forward to meeting and communicating with you in person. Let's take a look at our powerful factory together. We hope that after reading this, you can get in touch with us and build a bridge of our cooperative friendship!