Product Details
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Product Summary
As the electric vehicle market continues its rapid evolution, the transition from lead-acid to lithium batteries is not just a trend, it's the future. In the fast-paced worlds of food delivery and express delivery, time is a luxury that can no longer afford to be wasted. Enter the revolutionary Smart Battery Exchange Cabinet with 5G IoT Connectivity Features by Huizhou Wenrui New Energy Co., Ltd. - a game-changer for industries yearning to enhance delivery efficiency. These advanced battery swapping cabinets eliminate the time-consuming wait associated with traditional battery charging, offering users the convenience of quick, safe, and immediate battery replacements. No longer do users need to concern themselves with the intricacies of charging safety, as these cabinets come equipped with a comprehensive safety mechanism, ensuring peace of mind and operational excellence.
The Smart Battery Exchange Cabinet's control system is a masterpiece of engineering, meticulously crafted to ensure seamless operation. It comprises five integral components: the warehouse control module, holistic cabinet monitoring, robust charging system, interactive display, and an advanced fire extinguishing system. The warehouse control module is the heart of the operation, adeptly managing battery information, internal temperature monitoring, lock status, and fire extinguisher readiness. It expertly orchestrates the unlocking process and configures the charger for optimal voltage and current output. The detection board serves as the vigilant eyes of the cabinet, gathering comprehensive data including electricity readings, water presence, and access control status. It adeptly manages fan heating and charger power switching, ensuring efficiency. The charging section delivers the necessary power, guided by instructions from the warehouse control board. The display, powered by an Android system, offers intuitive human-computer interaction. At the core lies the embedded motherboard, the brain that collates data from all modules, relays it to the platform, and executes platform commands flawlessly, ensuring the entire cabinet's smooth and responsive operation.
Scope Of Application
In response to the challenges posed by frequent charging safety incidents and limited range of electric bicycles, the Smart Battery Exchange Cabinet with 5G IoT Connectivity Features steps forward as a groundbreaking solution. Designed to ensure safety and efficiency, this state-of-the-art device accomplishes battery swaps in a mere 5 seconds, revolutionizing the experience for electric bicycle users. Harnessing the power of cutting-edge technologies, including the Internet of Things, advanced internet capabilities, big data platforms, and industrial control bus systems, the smart cabinet seamlessly integrates into urban environments. Strategically deployable across the city-near electric bicycle specialty stores, by Meituan stations, in small stores, industrial zones, beneath office buildings, and along bustling commercial streets-these battery swap cabinets are versatile and suitable for any location with municipal power. Truly autonomous, they operate without the need for onsite supervision.
The convenience of battery replacement knows no bounds with availability 24 hours a day, ensuring uninterrupted mobility for all electric bicycle users.
Temperature Range
Operating temperature range: -20ºC to +60ºC
Storage and transportation temperature range: -40ºC to +70ºC
Relative Humidity Range
Working relative humidity range: Up to 90% (maintained at 40ºC ± 2ºC)
Storage and transportation relative humidity range: Maximum of 95% (at 40ºC ± 2ºC)
Atmospheric Pressure
Applicable atmospheric pressure range: 76kPa to 101kPa
Sun Protection and Heat Insulation
Engineered with superior sun protection and heat insulation features, the cabinet remains resilient under intense solar radiation levels of 1120x(1 ±10%)W/m², as specified by GB4797.4-2006 standards. Exhibiting no marked changes in appearance and ensuring that internal temperature increases remain below 15ºC over an 8-hour period, this technological marvel offers optimal performance even under challenging environmental conditions.
Product Parameters
A Comprehensive Suite of Technical Specifications for the Battery Swap Cabinet
| Serial number |
Project Category |
Projects |
Parameters |
Notes |
| 1 |
Full container parameters |
Input voltage |
215~250V/Ac |
|
| 2 |
Maximum input power |
6.5 KW |
|
| 3 |
Cabinet size |
W880D600H1605 |
Excluding the height of the camera post |
| 5 |
Whole machine weight |
153.5 Kg |
|
| 6 |
Connection method |
4G iot card |
|
| 7 |
Battery swap method |
Scan to swap |
scan the code |
| 8 |
Water immersion detection |
Stop charging |
Stop charging in water |
| 9 |
Compartment parameters |
Single compartment load-bearing capacity |
40kg |
|
| 10 |
Output voltage |
40~88V/dc |
|
| 11 |
Single compartment size |
W255D420H225 |
mm |
| 12 |
Fire extinguishers effectively protect the space |
0.2 m3 |
m3 |
| 13 |
Charging interface |
2+6 interfaces |
|
| 14 |
Battery compartment experience optimization |
Aluminum alloy anti-slip strips inside the compartment |
|
Current Condition of the Warehouse Indicator Light
| Status |
Functions |
Notes |
| Green light on |
Battery full |
|
| Red light on |
Battery charging in |
|
| The light is not on |
Empty warehouse |
|
| Yellow lights flashing |
Insert into the battery |
|
Charger Technical Specifications and Capabilities
| Input characteristics |
| Serial number |
Items |
Technical Requirements |
Units |
Notes |
| 1 |
Input rated voltage |
220~240 |
Vac |
|
| 2 |
Input voltage range |
150~280 |
Vac |
|
| 3 |
Ac input voltage frequency |
50~60 |
Hz |
|
| 4 |
Start impulse current |
≤90 |
A |
V/in=220Vac, cold state |
| 5 |
Maximum input current |
5 A |
A |
V/in=220Vac/800W |
| 6 |
PFC values |
≥0.98 |
|
V/in=220Vac, rated load |
| 7 |
Efficiency |
≥ 93% |
|
V/in=220Vac, rated load |
| Output characteristics |
| Serial number |
Items |
Technical Requirements |
Units |
Notes |
| 1 |
Battery specifications |
48/60/72 |
V/dc |
|
| 2 |
Output voltage range |
43~88 |
V/dc |
|
| 3 |
Output maximum current |
20 |
A |
|
| 4 |
Output current accuracy |
+ / - 0.2 |
A |
|
| 5 |
Voltage stabilization accuracy |
+ / - 0.25 |
V |
|
6 |
Output ripple and noise |
≤500 |
mV/p-p |
V/in=220Vac
Limit bandwidth to 20MHz, load end parallel
0.1μF and 10μF capacitors |
| 7 |
Overshoot amplitude during startup and shutdown |
Up to 92V/dc |
V/dc |
|
8 |
Dynamic response |
Overshoot amplitude |
Up to 92V/dc |
V/dc |
25%-50%-25% or 50%-
75% -50% load variation |
| Recovery time |
△t≤200 |
µS |
| 9 |
Voltage regulation rate |
1% |
|
|
| 10 |
Load adjustment rate |
1% |
|
|
| 11 |
Startup time |
≤4 |
S |
V/in=220Vac, rated load |
| Protective characteristics |
| Serial Number |
Items |
Technical Requirements |
Units |
Notes |
| 1 |
Output current-limiting protection points |
Constant current output |
A |
|
2 |
Output short-circuit protection |
Constant current after short circuit
Output |
A |
|
For an in-depth exploration of the detailed attributes of our innovative battery swap cabinet, we invite you to reach out to us at your convenience. We are eager to assist and provide unparalleled service!
Installation Steps And Methods
Equipment Dimension Drawing
Installation Environment Requirements
This series of battery swap cabinets are outdoor-type battery swap piles, crafted to meet the stringent IP54 protection level standards, ensuring durability and performance in various weather conditions.
Please ensure that the ambient temperature is consistently maintained between -20ºC and +50ºC, providing optimal conditions for the Smart Battery Exchange Cabinet's functionality.
The installation electrical box is equipped with a reliable grounding terminal, boasting an output capacity of no less than 6.5KW to ensure efficient power management.
Before embarking on the installation, verify that the following essential items are included within the packaging: (subject to the packing list)
One battery swap cabinet, engineered for seamless exchange operations.
One comprehensive installation and operation manual, designed to guide you through setup and usage.
One certificate of conformity, certifying compliance with industry standards.
Installation Method
Select an ideal location to construct a robust cement foundation. Ensure the installation site remains dry and clear of any obstructions within a 1-meter radius behind the rear door of the maintenance door. This accessibility is crucial for regular maintenance, ensuring prolonged efficiency of your Smart Battery Exchange Cabinet.
Foundation Dimension Drawing
Connect the Cable
Integrate the single-phase three-wire cable, pre-embedded in the cabinet's foundation, with the cabinet's input end. Ensure precision in the connection method of the three wires: L (live wire, red), N (neutral wire, black), and PE (ground wire, yellow-green) to the grounding bar. As depicted in the diagram, the L and N lines of the AC input should be 6mm², while the ground line must not be less than 2.5mm². This meticulous attention to detail ensures safety and functionality.
Equipment Wiring Diagram Illustration
Operating Instructions
1. Scan the code to access the battery
Users can easily locate the corresponding brand's mini-program on WeChat via their mobile phones.
Once inside the mini-program, effortlessly select the desired battery package, complete your deposit and rental payment seamlessly.
Simply scan the QR code located on the battery swap cabinet for instant access.
Watch as the battery swap cabinet gracefully opens the designated compartment door, ready for you to retrieve your battery.
Carefully remove the battery and ensure the warehouse door is securely closed. Your battery rental process is now complete!
2. Swiftly Scan the Code to Replace Your Battery
Discover the corresponding brand's mini-program on WeChat directly from your mobile device.
By scanning the QR code on the battery swap cabinet, an empty compartment door will automatically open for you.
Place the depleted battery inside the empty compartment, secure the plug wire, and close the door to complete the process.
The cabinet will then automatically reveal a fully charged battery, ready for your use.
Gently remove the fully charged battery and ensure the compartment door is closed. Your battery replacement is successfully completed!
3. Effortlessly Scan the Code to Return the Battery
Access the brand's mini-program on WeChat conveniently from your phone.
Scan the QR code on the battery swap cabinet; the empty compartment door will open automatically.
Insert the battery without power into the empty compartment, attach the plug wire, and close the door, marking the end of the battery removal process.
Storage And Transportation Requirements
Optimal Storage Conditions
For optimal longevity, maintain storage temperatures between 0 and 40ºC, with humidity levels of 20%-80%. Ensure your storage area is dry and well-ventilated, free from harmful gases, flammable or explosive items, and corrosive chemicals. Additionally, the environment should be devoid of strong mechanical vibrations, shocks, or magnetic interferences. Under these conditions, products can be stored for up to six months, after which a delivery inspection is advisable unless specified otherwise.
Transportation Guidelines
The product packaging is versatile, suitable for transport via any method. Ensure packaging boxes are robust and intact to shield contents from moisture, dust, vibrations, and chemical exposure. Compliance with national standards is essential, and careful handling is required.
Look for labels such as 'moisture-proof' for additional guidance.
Maintenance and Upkeep of Battery Swap Cabinets
Ensure the battery swap cabinet is equipped with shading and rainproof measures, ideally by installing an outdoor rain shelter.
Regular inspections are crucial to ensure all internal bolts are tightly secured and that connecting wires remain firmly in place.
Conduct regular checks for any signs of short circuits to maintain safety.
Prioritize lightning protection, ensuring effective shielding and reliable grounding for the battery swap cabinet's continued safety.
Maintain the battery swap cabinet's output voltage and current within the specified nominal range to guarantee peak operational efficiency.
When not in operation, turn off the main power supply and neatly coil the cable, returning it to its original storage position for safety and tidiness.
Note: When transporting the Smart Battery Exchange Cabinet with 5G IoT Connectivity Features, ensure it is securely packaged with clear markings for loading and unloading directions. Under no circumstances should the cabinet be stored or transported upside down. Implement robust fastening measures to shield the equipment from intense vibrations and jolts, safeguarding its intricate components from potential harm.
Note: Unauthorized personnel must refrain from disassembling any components of the equipment, as this task is exclusively reserved for trained professionals.
Discover the ultimate in battery innovation with our Automotive Grade Cells, meticulously engineered in a formidable 16-cell setup. Benefit from our state-of-the-art integrated CAN bus RS485 BMS, which delivers unmatched precision and control. The user-friendly LED display ensures you stay effortlessly updated on your battery's power status. Our LiFePO4 battery is pre-optimized for peak performance, leading the industry with its outstanding functionality, long-lasting endurance, and exceptional warranty offerings. Enjoy daily cycling with unwavering confidence and harness seamless connectivity with top-tier inverter brands including SMA, Studer, Solar-Edge, S-chneider, DEYE, Solis, Sungrow, Growatt, Sofar, Must, Sol-Ark, and Sunsynk. This guarantees a flawless, efficient energy experience tailored to your needs.
Certifications
Embrace peace of mind with our all-encompassing 1-year warranty, offering unparalleled assurance. Revel in the security of knowing your investment is safeguarded with complimentary parts replacement and repair coverage. At Huizhou Wenrui New Energy Co., Ltd., we are committed to ensuring your energy solutions are met with unwavering reliability and service excellence, keeping your energy needs continually fulfilled with unmatched dedication.
Huizhou Wenrui New Energy Co., Ltd. - Your Trusted Partner in Power & Energy Storage Solutions!
Powering Progress, Storing the Future
Nestled in the vibrant hub of Huizhou, China, Huizhou Wenrui New Energy Co., Ltd. shines brightly as a leader in the creation and innovation of power batteries and energy storage solutions. Boasting a wealth of experience in production and groundbreaking research, our expertise in high-performance lithium-ion batteries is perfectly attuned to the dynamic demands of the global marketplace.
Our Core Products:
Home Energy Storage Systems: Experience cutting-edge technology with our 5kW, 10kW, and 15kW lithium battery solutions, seamlessly replacing lead-acid systems for modern energy efficiency.
Specialty Vehicle Batteries: Reliable energy solutions designed for Golf Carts, Sightseeing Vehicles, Electric Motorcycles, Tricycles, Quadracycles, and RVs, ensuring uninterrupted journeys.
Commercial & Industrial (C&I) Energy Storage: Designed for businesses, our scalable and efficient energy systems meet industrial demands with precision and reliability.
Solar Energy Storage Integration: High-efficiency battery solutions crafted for seamless integration with renewable energy systems, empowering sustainable energy transitions.
Custom Battery Solutions: Ingeniously tailored designs that match your unique application needs with precision and creativity.
Why Choose Huizhou Wenrui?
Unmatched Advantages & Proven Strength:
1. Vertically Integrated 'Super Factory': Our expansive 10,000+ square meter facility sets a new standard in manufacturing excellence. This multi-tiered production powerhouse ensures impeccable quality and substantial capacity, marking us as a distinguished 'Source Factory' leader.
2. Relentless Innovation: Driven by our esteemed 'Professional R&D Team', comprised of senior industry visionaries, we spearhead continuous innovation. Our focus on high-performance, exceptionally safe, and ultra-reliable lithium-ion batteries ensures we stay at the forefront of market needs.
3. Uncompromising Quality: Under the governance of a 'Comprehensive ISO 9001:2015 Quality Management System', we apply stringent controls from raw material selection to final product dispatch. Our commitment to 'Premium Quality Products' is endorsed by 'SGS certification', guaranteeing compliance with global standards.
4. Agile Customization & Strong OEM Capability: Our 'Flexible Production Model' champions adaptability. We offer extensive 'customization services' to perfectly align with your specifications. Supported by state-of-the-art equipment and a skilled team, our 'robust OEM capacity' assures top-quality production, unwavering reliability, and prompt delivery for your ventures.
5. Global Source Factory Advantage: As a 'Leading Source Factory', we cut out the middleman, offering competitive 'Source Factory Pricing' without compromising on quality or performance. We are a reputable 'Top-Quality, Credible Supplier' with the trust of a global client base.
A Global Footprint: Our steadfast commitment to excellence has forged thriving alliances with clients in over '200+ countries and regions', establishing us as a pivotal force in the global energy storage and power battery landscape. Our vision remains resolute: 'to become the world's leading supplier of power and energy storage batteries.'
Experience the Wenrui Difference Firsthand:
We firmly believe in the power of firsthand experience. We enthusiastically invite all prospective international buyers to visit our impressive Huizhou manufacturing facility. Observe our advanced production processes, rigorous quality assurance protocols, and the scale of our operations firsthand. Discover how our capabilities can serve as the foundation for your success.
Ready to Power Your Business?
Contact Huizhou Wenrui New Energy Co., Ltd. today! We eagerly await your inquiries and look forward to forging mutually rewarding partnerships. Let us provide the reliable, high-performance battery solutions your business demands.
1. Do you have any MOQ limit?
A: Yes. In general, MOQ is 1 set.
2. Factory or Trading?
A: We are the manufacturer specializing in lithium ion battery.
3. How about your delivery time?
A: For the big capacity, we can deliver around 25 days.
Depends on the items and the quantity of your order.
It usually takes 1-2 days if in stock.
4. Can you OEM and ODM Service?
A: Yes, we can provide free OEM Service, and ODM Service. We can design the packaging and logo according to your requirements.
5. Do you test all your goods before delivery?
A: Yes, all our products have been tested before delivery.
6. What is the biggest difference between your battery and other suppliers?
A: More than 20 years of manufacturing experience.
Honle Energy invests greatly in R&D to ensure the reliable, stable and technically advanced battery energy storage systems.
7. Tell me the standard of package?
A: We use strong wooden case for protection.
8. Could you offer Form A or C/O ?
A: No problem.
We can prepare relative documents to origin affairs office or other office to apply for related certificates for free.
9: How to proceed an order?
A: Firstly let us know your requirements or application.
Secondly we quote according to your requirements or our suggestions.
Thirdly customer confirms the samples and places deposit for formal order.
Fourthly we arrange the production.
10: Where can I get the price?
A: We usually quote within 24 hours after we get your inquiry.
If you are very urgent to get the price, please call us or tell us in your email so that we'll regard your inquiry priority
11: Is it OK to print my logo on product?
A: OK, Need customer provide their packaging or we make neutral packaging.
12. May I come to China to visit the factory and verify whether you are the source factory?
A:Sure, we always welcome your visit. We are looking forward to meeting and communicating with you in person. Let's take a look at our powerful factory together. We hope that after reading this, you can get in touch with us and build a bridge of our cooperative friendship!
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