Product Details: Discover a revolution in electric tricycle battery management with our innovative solutions that promise unparalleled efficiency and convenience.
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Product Summary
In the rapidly evolving world of electric vehicles, the transition from lead-acid batteries to lithium batteries is not just a trend; it's an imperative. As the pace quickens, industries such as food delivery and express services face mounting pressure to enhance efficiency and streamline operations. Enter the revolutionary Electric Tricycle Battery Exchange Cabinet, a solution crafted for unparalleled convenience and speed. This innovative system, by Huizhou Wenrui New Energy Co., Ltd., eliminates waiting times, allowing users to swap batteries swiftly, resuming their journeys without delay. The cabinet's sophisticated design includes a robust charging safety mechanism, ensuring peace of mind while addressing the increasing urgency in demand for such technology.
At the heart of the Electric Tricycle Battery Exchange Cabinet lies a sophisticated control system composed of five integral components: the warehouse control unit, comprehensive cabinet detection, a cutting-edge charging system, an intuitive display, and an advanced fire extinguishing system. The warehouse control unit diligently monitors battery data, assesses internal temperatures, manages lock statuses, and oversees fire extinguisher readiness. It orchestrates unlocking procedures and adjusts charger outputs for optimal voltage and current. Meanwhile, the detection board captures critical cabinet-wide metrics, including electricity usage, water exposure, and access control. It expertly modulates fan heating and charger power supply. The charging system serves as the cabinet's powerhouse, delivering precise voltage and current under the warehouse control board's guidance. The Android-powered display facilitates seamless human-computer interaction, while the embedded motherboard acts as the cabinet's nerve center. It aggregates module information for platform transmission and executes received platform commands with precision. Together, these components ensure a seamless, efficient, and secure battery exchange experience.
Scope Of Application
In response to the frequent occurrence of charging safety accidents of electric bicycles and the limited range, a revolutionary solution has emerged: a safe and efficient charging and battery swapping system that completes battery swaps in just 5 seconds! This cutting-edge battery swap cabinet employs the latest advancements in Internet of Things technology, sophisticated Internet connectivity, powerful big data platforms, and robust industrial control buses. These battery swap cabinets can be conveniently located throughout the city: near electric bicycle specialty stores, alongside Meituan stations, within small retail outlets, industrial zones, office complexes, and bustling commercial streets. With the capability to be installed wherever municipal electricity is available, these cabinets operate flawlessly and unattended, ensuring seamless service anywhere, anytime.
Enjoy the convenience of 24/7 battery replacement service, ensuring uninterrupted mobility at any hour.
Temperature range
This advanced equipment boasts a wide operating temperature range from -20ºC to +60ºC, ensuring reliable performance in diverse climates.
Expertly engineered to withstand storage and transportation temperatures ranging from -40ºC to +70ºC, safeguarding equipment integrity during transit.
Relative humidity range
Designed to operate efficiently in a working relative humidity up to £90%(40ºC±2ºC), adapting to various environmental conditions with ease.
For storage and transportation, the system endures a relative humidity range from M to 95%(40ºC ± 2ºC), ensuring robustness against moisture.
Atmospheric pressure
Designed to function optimally within an atmospheric pressure range of 76kPa to 101kPa, offering reliable operation across different altitudes.
Sun protection and heat insulation
Featuring superior sun protection and heat insulation, the cabinet's surface remains unaffected by intense solar radiation of 1120x(1 ±10%)W/m2 as per GB4797.4-2006 standards. With a minimal internal temperature increase of less than 15ºC over an 8-hour period, the cabinet maintains its integrity and appearance under the sun's rays.
Product Parameters
Dive into the comprehensive technical parameters of the Electric Tricycle Battery Exchange Cabinet, designed to revolutionize your battery swap experience with state-of-the-art technology and user-centric features.
| Serial number |
Project Category |
Projects |
Parameters |
Notes |
| 1 |
Full container parameters |
Input voltage |
215~250V/Ac |
|
| 2 |
Maximum input power |
6.5 KW |
|
| 3 |
Cabinet size |
W880D600H1605 |
Excluding the height of the camera post |
| 5 |
Whole machine weight |
153.5 Kg |
|
| 6 |
Connection method |
4G iot card |
|
| 7 |
Battery swap method |
Scan to swap |
scan the code |
| 8 |
Water immersion detection |
Stop charging |
Stop charging in water |
| 9 |
Compartment parameters |
Single compartment load-bearing capacity |
40kg |
|
| 10 |
Output voltage |
40~88V/dc |
|
| 11 |
Single compartment size |
W255D420H225 |
mm |
| 12 |
Fire extinguishers effectively protect the space |
0.2 m3 |
m3 |
| 13 |
Charging interface |
2+6 interfaces |
|
| 14 |
Battery compartment experience optimization |
Aluminum alloy anti-slip strips inside the compartment |
|
Keep track of the warehouse indicator light status, ensuring seamless and efficient operation within the battery exchange cabinet. This feature provides real-time status updates, optimizing user interaction and maintenance.
| Status |
Functions |
Notes |
| Green light on |
Battery full |
|
| Red light on |
Battery charging in |
|
| The light is not on |
Empty warehouse |
|
| Yellow lights flashing |
Insert into the battery |
|
Explore the technical parameters of the charger, crafted to deliver optimal performance and reliability. Our chargers align with the latest standards to ensure quick and efficient battery charging for maximum user satisfaction.
| Input characteristics |
| Serial number |
Items |
Technical Requirements |
Units |
Notes |
| 1 |
Input rated voltage |
220~240 |
Vac |
|
| 2 |
Input voltage range |
150~280 |
Vac |
|
| 3 |
Ac input voltage frequency |
50~60 |
Hz |
|
| 4 |
Start impulse current |
≤90 |
A |
V/in=220Vac, cold state |
| 5 |
Maximum input current |
5 A |
A |
V/in=220Vac/800W |
| 6 |
PFC values |
≥0.98 |
|
V/in=220Vac, rated load |
| 7 |
Efficiency |
≥ 93% |
|
V/in=220Vac, rated load |
| Output characteristics |
| Serial number |
Items |
Technical Requirements |
Units |
Notes |
| 1 |
Battery specifications |
48/60/72 |
V/dc |
|
| 2 |
Output voltage range |
43~88 |
V/dc |
|
| 3 |
Output maximum current |
20 |
A |
|
| 4 |
Output current accuracy |
+ / - 0.2 |
A |
|
| 5 |
Voltage stabilization accuracy |
+ / - 0.25 |
V |
|
6 |
Output ripple and noise |
≤500 |
mV/p-p |
V/in=220Vac
Limit bandwidth to 20MHz, load end parallel
0.1μF and 10μF capacitors |
| 7 |
Overshoot amplitude during startup and shutdown |
Up to 92V/dc |
V/dc |
|
8 |
Dynamic response |
Overshoot amplitude |
Up to 92V/dc |
V/dc |
25%-50%-25% or 50%-
75% -50% load variation |
| Recovery time |
△t≤200 |
µS |
| 9 |
Voltage regulation rate |
1% |
|
|
| 10 |
Load adjustment rate |
1% |
|
|
| 11 |
Startup time |
≤4 |
S |
V/in=220Vac, rated load |
| Protective characteristics |
| Serial Number |
Items |
Technical Requirements |
Units |
Notes |
| 1 |
Output current-limiting protection points |
Constant current output |
A |
|
2 |
Output short-circuit protection |
Constant current after short circuit
Output |
A |
|
For a deeper dive into the detailed attributes and specifications of our superb battery swap cabinet, please do not hesitate to contact us. We are eagerly anticipating the opportunity to serve you with excellence!
Installation Steps And Methods
Equipment Dimension Drawing
Installation Environment Requirements
Our series of outdoor battery swap cabinets proudly boasts the IP54 protection level, ensuring resilience and durability in diverse weather conditions.
For optimal performance, please maintain the ambient temperature within the range of -20ºC to +50ºC.
The installation's electrical box is equipped with a robust grounding terminal, ensuring safety, and offers an impressive output capacity of no less than 6.5KW.
Before commencing installation, verify that the following essential items are included in the packaging box, as per the packing list:
One Battery Swap Cabinet
One Installation and Operation Manual
One Certificate of Conformity
Installation Method
Choose a suitable location to construct a cement foundation, ensuring it remains unflooded. Guarantee a clear space of at least 1 meter behind the maintenance door of the battery swap cabinet for smooth operation. Regular maintenance can be efficiently performed by opening this door.
Foundation Dimension Drawing
Connect the Cable
Expertly connect the single-phase three-wire cable, pre-installed in the cabinet's foundation, to the input end. Adhere to the specified cable connection method: connect the live wire (red) to L, the neutral wire (black) to N, and the ground wire (yellow-green) to the grounding bar, precisely as depicted. Note: The AC input's L and N lines should be 6mm², and the ground line should not fall below 2.5mm² for safety.
Equipment Wiring Diagram Illustration
Operating Instructions
1. Effortlessly Scan the Code to Access Your Battery
Users can seamlessly find the corresponding brand's convenient mini-program on WeChat via their mobile devices.
Launch the mini-program, select your preferred battery package, and simply proceed with payment for the deposit and rent.
Scan the QR code on the cutting-edge battery swap cabinet for instant access.
The intelligent battery swap cabinet automatically unlocks its battery compartment door, ensuring a smooth experience.
Effortlessly remove the battery and securely close the warehouse door. Your battery rental process is now complete.
2. Seamless Scanning: Replace Your Battery in Moments
Users can easily access the relevant brand's mini-program on WeChat using their smartphones.
By scanning the QR code, the cabinet swiftly opens the empty compartment door for you.
Place the discharged battery into the compartment, plug in the cable, and gently close the door.
The battery swap cabinet instantly reveals a fully charged battery compartment, ready for use.
Remove the charged battery and close the compartment door. Your battery replacement is efficiently complete.
3. Effortless Scanning: Return Your Battery with Ease
Access the relevant mini-program on WeChat effortlessly using your mobile device.
Scan the QR code, and the cabinet promptly opens the empty compartment door for easy access.
Insert the powerless battery into the compartment, connect the plug wire, close the door, and complete your battery return in no time.
Storage And Transportation Requirements
Storage requirements
To ensure longevity, store the product in an environment with temperatures between 0 and 40ºC and relative humidity from 20% to 80%. The area must be dry, well-ventilated, and free from harmful gases, flammable items, explosives, or corrosive chemicals. There should be no strong mechanical vibrations, shocks, or magnetic fields. Typically, storage under these conditions is safe for six months, unless specified otherwise. If exceeding six months, a delivery inspection is advised.
Transportation requirements
Products can be shipped using any transportation means, ensuring that robust packaging boxes are utilized. Packaging should remain intact to prevent moisture, dust, vibration, or chemical damage. The box exterior must adhere to national standards and be handled with care.
Make sure to apply protective signs such as "moisture-proof" to ensure safe handling.
Maintenance and Upkeep of Battery Swap Cabinets
Implement shading and rainproof measures for the cabinet. Installing a rain shelter is recommended for outdoor setups.
Regularly inspect to ensure all fixing bolts within the battery swap cabinet are tightly secured, and check that all connecting wires are firm and secure.
Conduct inspections to detect any short circuit occurrences.
Focus on lightning protection, ensuring effective shielding and reliable grounding of the battery swap cabinet.
During operation, maintain the output voltage and current within the nominal range to guarantee optimal efficiency.
When not in use, turn off the main power supply and properly wind the cable, placing it back in its original position for safekeeping.
Important Notice: When transporting the Electric Tricycle Battery Exchange Cabinet, it is essential to ensure that it is securely packaged. Clearly mark the loading and unloading directions to avoid mishandling. It is strictly forbidden to store or transport the cabinet in an upside-down position. Implement proper fastening measures to prevent any strong vibrations or jolting that could potentially damage the delicate components of this state-of-the-art equipment.
Important Notice: Only qualified professionals are permitted to disassemble the equipment components. Unauthorized handling by non-professionals is strictly prohibited to maintain the integrity and functionality of the equipment.
Experience the pinnacle of battery technology with our Automotive Grade Cells featuring a robust 16-cell configuration. Our advanced integrated CAN bus RS485 BMS offers unparalleled precision and control, while the intuitive LED display keeps you effortlessly informed of your battery's power status. Pre-configured with optimal performance parameters, our LiFePO4 battery stands at the forefront of the industry, renowned for its exceptional functionality, extended longevity, and superior warranty options. Enjoy daily cycling with absolute confidence and benefit from seamless communication with leading inverter brands like SMA, Studer, Solar-Edge, S-chneider, DEYE, Solis, Sungrow, Growatt, Sofar, Must, Sol-Ark, and Sunsynk, ensuring a flawless and efficient energy experience.
Certifications
Experience unparalleled assurance with our comprehensive 1-year warranty. Delight in the confidence of knowing your investment is protected with complimentary parts replacement and repair coverage. With Huizhou Wenrui New Energy Co., Ltd., we ensure your energy needs are continuously fulfilled with steadfast reliability and unmatched service excellence.
Huizhou Wenrui New Energy Co., Ltd. - Your Trusted Partner in Power & Energy Storage Solutions!
Powering Progress, Storing the Future
Nestled in the vibrant city of Huizhou, China, Huizhou Wenrui New Energy Co., Ltd. stands as a luminary in the realm of power batteries and energy storage innovations. With a rich heritage in manufacturing and cutting-edge research, we are experts in high-performance lithium-ion batteries, crafted to cater to the dynamic demands of the global market.
Our Core Products:
Home Energy Storage Systems: Embrace the future with our state-of-the-art 5kW, 10kW, and 15kW lithium battery systems, expertly designed for seamless lead-acid conversions.
Specialty Vehicle Batteries: Reliable energy solutions crafted for Golf Carts, Sightseeing Vehicles, Electric Motorcycles, Tricycles, Quadracycles, and RVs.
Commercial & Industrial (C&I) Energy Storage: Discover scalable, efficient energy systems tailored specifically for business and industrial needs.
Solar Energy Storage Integration: High-efficiency battery solutions, crafted for flawless integration with renewable energy installations.
Custom Battery Solutions: Ingeniously designed to precisely meet your unique application demands.
Why Choose Huizhou Wenrui?
Unmatched Advantages & Proven Strength:
1. Vertically Integrated 'Super Factory': Our cutting-edge, expansive 10,000+ square meter facility epitomizes manufacturing excellence. This multi-tiered, automated production powerhouse sets a high standard for 'Source Factory' distinction, ensuring strict quality controls and substantial production capability.
2. Relentless Innovation: Our esteemed 'Professional R&D Team', comprised of senior industry experts, drives constant innovation. We focus on crafting high-performance, ultra-safe, and reliable lithium-ion battery products, consistently surpassing market demands.
3. Uncompromising Quality: Guided by a 'Comprehensive ISO 9001:2015 Quality Management System', we rigorously control every aspect from raw material selection to final dispatch. Our commitment to 'Premium Quality Products' is validated by 'SGS certification', affirming our adherence to international standards.
4. Agile Customization & Strong OEM Capability: Flexibility is our forte. Our 'Flexible Production Model' empowers us to deliver extensive 'customization services', crafting solutions to meet your exact specifications. Our 'robust OEM capacity', supported by state-of-the-art equipment and a highly skilled team, ensures top-quality production and timely delivery.
5. Global Source Factory Advantage: As a 'Leading Source Factory', we eliminate the middleman, providing competitive 'Source Factory Pricing' without compromising quality or performance. We are a trusted 'Top-Quality, Credible Supplier' with a global base of satisfied clients.
A Global Footprint: Our unwavering commitment to excellence has forged successful alliances with clients in over '200+ countries and regions', solidifying our role as a pivotal force in the global energy storage and power battery landscape. Our vision remains steadfast: 'to become the world's leading supplier of power and energy storage batteries.'
Experience the Wenrui Difference Firsthand:
We firmly believe that seeing is believing. We extend a warm invitation to all prospective international buyers to visit our exceptional Huizhou manufacturing facility. Witness firsthand our sophisticated production processes, stringent quality assurance measures, and the scale of our operations. Discover how our capabilities can become the foundation of your success.
Ready to Power Your Business?
Contact Huizhou Wenrui New Energy Co., Ltd. today! We eagerly await your inquiries and are excited to explore mutually rewarding partnerships. Let us provide you with the reliable, high-performance battery solutions you need.
1. Do you have any MOQ limit?
A: Yes. In general, MOQ is 1 set.
2. Factory or Trading?
A: We are the manufacturer specializing in lithium ion battery.
3. How about your delivery time?
A: For the big capacity, we can deliver around 25 days.
Depends on the items and the quantity of your order.
It usually takes 1-2 days if in stock.
4. Can you OEM and ODM Service?
A: Yes, we can provide free OEM Service, and ODM Service. We can design the packaging and logo according to your requirements.
5. Do you test all your goods before delivery?
A: Yes, all our products have been tested before delivery.
6. What is the biggest difference between your battery and other suppliers?
A: More than 20 years of manufacturing experience.
Honle Energy invests greatly in R&D to ensure the reliable, stable and technically advanced battery energy storage systems.
7. Tell me the standard of package?
A: We use strong wooden case for protection.
8. Could you offer Form A or C/O ?
A: No problem.
We can prepare relative documents to origin affairs office or other office to apply for related certificates for free.
9: How to proceed an order?
A: Firstly let us know your requirements or application.
Secondly we quote according to your requirements or our suggestions.
Thirdly customer confirms the samples and places deposit for formal order.
Fourthly we arrange the production.
10: Where can I get the price?
A: We usually quote within 24 hours after we get your inquiry.
If you are very urgent to get the price, please call us or tell us in your email so that we'll regard your inquiry priority
11: Is it OK to print my logo on product?
A: OK, Need customer provide their packaging or we make neutral packaging.
12. May I come to China to visit the factory and verify whether you are the source factory?
A:Sure, we always welcome your visit. We are looking forward to meeting and communicating with you in person. Let's take a look at our powerful factory together. We hope that after reading this, you can get in touch with us and build a bridge of our cooperative friendship!
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